TOPdesk/fiddling.scad

$vpf = 65;

// all measurements in mm
LAYER_SPACE = 0; // space between sandwich layers in rendering
LAYER_COUNT = 4; // used for misc calculations, updated by hands if you add/remove layers from the sandwich
GRID_SIZE = 50;
RACKUNIT = 45;
BOARD_THICKNESS = 16;
SANDWICH_HEIGHT = LAYER_COUNT * BOARD_THICKNESS;

DESK_WIDTH = 1400;
DESK_DEPTH = 800;
DESK_TOP_OFFSET = 10; // offset between top desk plate and stand, so cables can be fit under fully mounted STAND_TOP_RACKUNITS

FRAME = 80;
STRUT_DEPTH = 40;
STRUT_INTERVAL = 100; // must be multiple of 50 (i.e. grid size) to align with grid
STRUT_OFFSET = 50 + (STRUT_DEPTH / 2);

MAIN_SUPPORT_DEPTH = 600;

STAND_DEPTH_INNER = 200;
STAND_DEPTH_OUTER = STAND_DEPTH_INNER + BOARD_THICKNESS;
STAND_WIDTH = DESK_WIDTH + ( 2 * BOARD_THICKNESS );
STAND_TOP_RACKUNITS = 2;
STAND_BOTTOM_RACKUNITS = 4;
STAND_BELOW_SANDWICH = 550; // measurements 61.5-62cm leg-to-bottom-pipe, 7cm foot-to-bottom-pipe
STAND_ABOVE_SANDWICH = RACKUNIT * STAND_TOP_RACKUNITS; // INNER height above the sandwich, i.e. how big a thing you can screw into the opening
STAND_HEIGHT_INNER = STAND_BELOW_SANDWICH - BOARD_THICKNESS + SANDWICH_HEIGHT + STAND_ABOVE_SANDWICH;
//                                          ↑ bottom board, important to fit STAND_BELOW_SANDWICH *with* the bottom board
STAND_HEIGHT_OUTER = STAND_HEIGHT_INNER + ( 2 * BOARD_THICKNESS );


function layer_y ( layer ) = layer * (BOARD_THICKNESS + LAYER_SPACE);

module board(width, length) {
    /*echo("----------------------------------------");
    echo("Board:");
    echo(width=width, length=length);
    echo("----------------------------------------");*/
    echo(width, " x ", length);
    cube([width, length, BOARD_THICKNESS]);
}

module board_side(depth, height) {
    /*echo("----------------------------------------");
    echo("Board (side):");
    echo(depth=depth, height=height);
    echo("----------------------------------------");*/
    echo(depth, " x ", height);
    cube([BOARD_THICKNESS, depth, height]);
}

module board_back(width, height) {
    /*echo("----------------------------------------");
    echo("Board (back):");
    echo(width=width, height=height);
    echo("----------------------------------------");*/
    echo(width, " x ", height);
    cube([width, BOARD_THICKNESS, height]);
}

// layer 0
board(FRAME, DESK_DEPTH);
translate([DESK_WIDTH - FRAME, 0, 0]){
    board(FRAME, DESK_DEPTH);
}

// layer 1
translate([0, 0, layer_y(1)]){

    // bottom board with grid
    board(DESK_WIDTH, DESK_DEPTH - STAND_DEPTH_INNER);

    // small left/right frame pieces to make sandwhich sides seamless (i.e. no holes in vertical space)
    translate([0, DESK_DEPTH - STAND_DEPTH_INNER]){
        color("orange"){
            board(FRAME, STAND_DEPTH_INNER);
            translate([DESK_WIDTH - FRAME, 0, 0]){
                board(FRAME, STAND_DEPTH_INNER);
            }
        }
    }
}

// layer 2
translate([0, 0, layer_y(2)]){

    // main left/right frame pieces
    board(FRAME, DESK_DEPTH);
    translate([DESK_WIDTH - FRAME, 0, 0]){
        board(FRAME, DESK_DEPTH);
    }

    // struts
    translate([FRAME / 2, STRUT_OFFSET]) {
        color("orange"){
            for (offset=[0:STRUT_INTERVAL:DESK_DEPTH - STAND_DEPTH_INNER - STRUT_OFFSET - STRUT_DEPTH]) {
                translate([0, offset]){
                    board(DESK_WIDTH - FRAME, STRUT_DEPTH);
                }
            }
        }
    }
}

// layer 3
translate([0, 0, layer_y(3)]){

    // the actually usable deskTOP
    board(DESK_WIDTH, DESK_DEPTH - STAND_DEPTH_INNER - DESK_TOP_OFFSET);
    
    // small left/right frame pieces to make sandwhich sides seamless (i.e. no holes in vertical space)
    translate([0, DESK_DEPTH - STAND_DEPTH_INNER - DESK_TOP_OFFSET]){
        color("orange"){
            board(FRAME, STAND_DEPTH_INNER + DESK_TOP_OFFSET);
            translate([DESK_WIDTH - FRAME, 0]){
                board(FRAME, STAND_DEPTH_INNER + DESK_TOP_OFFSET);
            }
        }
    }
}

// stand, only if LAYER_SPACE is 0
if (LAYER_SPACE == 0) {

    translate([0, DESK_DEPTH - STAND_DEPTH_INNER]){

        // stand top piece
        translate([-BOARD_THICKNESS, 0, SANDWICH_HEIGHT + STAND_ABOVE_SANDWICH]){
            board(STAND_WIDTH, STAND_DEPTH_OUTER);
        }

        // tray top supports
        translate([0, 0, SANDWICH_HEIGHT]){
            color("orange"){

                translate([FRAME - BOARD_THICKNESS, 0]){
                    board_side(STAND_DEPTH_INNER, STAND_ABOVE_SANDWICH);
                }

                translate([DESK_WIDTH - FRAME, 0]){
                    board_side(STAND_DEPTH_INNER, STAND_ABOVE_SANDWICH);
                }
            }
        }

        // stand backplate
        translate([-BOARD_THICKNESS, STAND_DEPTH_INNER, -STAND_BELOW_SANDWICH + BOARD_THICKNESS]){
            board_back(STAND_WIDTH, STAND_HEIGHT_INNER);
        }

        // alignment for bottom of stand
        translate([0, 0, -STAND_BELOW_SANDWICH]){

            // stand bottom piece
            translate([-BOARD_THICKNESS, 0]){
                board(STAND_WIDTH, STAND_DEPTH_OUTER);
            }

            translate([0, 0, BOARD_THICKNESS]){
                // stand sidepieces
                translate([-BOARD_THICKNESS, 0]){
                    board_side(STAND_DEPTH_INNER, STAND_HEIGHT_INNER);
                }

                translate([DESK_WIDTH, 0]){
                    board_side(STAND_DEPTH_INNER, STAND_HEIGHT_INNER);
                }
            
                // main support, triangular
                color("red"){
                    translate([DESK_WIDTH / 2, STAND_DEPTH_INNER - MAIN_SUPPORT_DEPTH]){

                        // left
                        translate([-BOARD_THICKNESS, 0]){
                            board_side(MAIN_SUPPORT_DEPTH, STAND_BELOW_SANDWICH);
                        }

                        board_side(MAIN_SUPPORT_DEPTH, STAND_BELOW_SANDWICH);
                    }
                }
            }

        }

        // aligned to surface of tray
        translate([0, 0, - ( STAND_BOTTOM_RACKUNITS * RACKUNIT )]){

            // tray bottom
            translate([0, 0, -BOARD_THICKNESS]){
                board(DESK_WIDTH, STAND_DEPTH_INNER);
            }

            // tray bottom supports (vertical stress transfer for backside of frame
            color("orange"){

                translate([FRAME - BOARD_THICKNESS, 0]){
                    board_side(STAND_DEPTH_INNER, (STAND_BOTTOM_RACKUNITS * RACKUNIT));
                }

                translate([DESK_WIDTH - FRAME, 0]){
                    board_side(STAND_DEPTH_INNER, (STAND_BOTTOM_RACKUNITS * RACKUNIT));
                }

            }
        
            // tray 10" montage piece left
            translate([FRAME + 254, 0]){
                board_side(STAND_DEPTH_INNER, (STAND_TOP_RACKUNITS * RACKUNIT) + SANDWICH_HEIGHT + (STAND_BOTTOM_RACKUNITS * RACKUNIT));
            }

            // tray 10" montage piece right
            translate([DESK_WIDTH - BOARD_THICKNESS - FRAME - 254, 0]){
                board_side(STAND_DEPTH_INNER, (STAND_TOP_RACKUNITS * RACKUNIT) + SANDWICH_HEIGHT + (STAND_BOTTOM_RACKUNITS * RACKUNIT));
            }
        }
    }
}